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Tool is designed for flexible solar cells and large area electronics.
December 15, 2015
By: DAVID SAVASTANO
Contributing Editor, Coatings World and Ink World
Solliance celebrated its fifth anniversary together with the final commissioning and launch of the roll-to-roll coating line for pilot production of flexible solar modules at the High Tech Campus in Eindhoven. The atmospheric R2R coating equipment has been designed and built by a consortium of companies, led by VDL Enabling Technologies Group, in very close cooperation with the researchers from Solliance and Holst Centre. Smit Thermal Solutions Bosch Rexroth, JB Systems and Maan Technology participated in the project. “We are very happy with this milestone,” said Solliance director Huib van den Heuvel. “The specifications and performance of this dedicated pilot production tool are unique in the world and offer the industry an excellent opportunity to reduce time to market and risk while making large scale production of flexible solar modules a reality.” “We have a lot of experience with accurate handling of delicate substrates, such as silicon wafers in the semiconductor industry and glass panels in the display industry; with this tool we demonstrate that we position ourselves among the best in handling plastic films and metal foils for flexible electronics applications such as printed solar cells,” noted Simon Bambach, CEO of VDL ETG. “This design is unique as it allows for foil handling without ever touching the active side of the substrate; it is the result of the involvement of lead designers from various disciplines and industries and the researchers of Solliance/Holst Centre. We have invested three years in the development and realization of this tool, a considerable investment, and now we’re looking forward to demonstrate it at Solliance to parties from all over the world.” One of these industrial parties is Dyesol, a leader in the development of perovskite solar technology, a promising relatively new thin film material. “We have deliberately chosen to work with Solliance in the conviction that its combination of know-how and infrastructure will enable the shortest route to market for us,” said Chris Moore, technology manager at Dyesol’s research team in Manchester. “We are starting a big European project for the development of flexible OLED lighting devices,” Ton van Mol, director of the Holst Centre, added. “Together with Solliance, we share teams and tooling for multiple applications and industries. We regard roll-to-roll manufacturing strategies ideal to enable low cost production of flexible electronics.” The Province of Brabant had a special role with the decision on Dec. 10, 2011 to invest €28 million in Solliance. In the last five years, Solliance has grown from an idea to a large organization, providing a brand and a structure for 250 researchers from eight different research organizations and a growing number of industrial partners, focusing on the further development of thin film photovoltaic solar systems. In June of last year, Solliance celebrated the grand opening of its brand-new facility at the High Tech Campus in Eindhoven. “This fifth anniversary marks the completion of our build-up phase,” noted van den Heuvel. “In the coming years we will also extend our focus to the integration of photovoltaic systems in all kinds of immobile and mobile applications. We see good opportunities to create economic activity in the value chain leading to the production of solar cells and in the creation of solar active products.”
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