Constantia Flexibles to Debut New Flexible Packaging at Pack Expo

At Pack Expo 2024, Constantia Flexibles, the world’s third-largest producer of flexible packaging, will showcase its latest, more sustainable packaging innovations. The company will feature its consumer solutions at booth S-2389 and advanced pharmaceutical products at booth W-16074, addressing the rising demand for eco-friendlier packaging.

Currently, 91% of Constantia Flexibles’ product offering is designed for recycling or has a recyclable alternative.

One of the highlights will be the debut of AluKpod by Constantia Flexibles, the first aluminum coffee pod designed for Keurig brewers, marking a significant advancement in sustainability and coffee quality. Cambio Roasters, one of Constantia Flexibles’ first-moving customers with this innovation in the US, recently launched their Aluminum Coffee Pods for Keurig Brewers using the AluKpod solution, offering consumers an alternative to plastic pods.

Marc Rademacher, EVP Consumer Commercial, says, “At Constantia Flexibles, our Product Development team is dedicated to driving innovation and advancing sustainability throughout our Ecolutions portfolio. We are excited to introduce industry-first solutions like Constantia Flexibles’ AluKpod and our cutting-edge digital printing technology, reinforcing our commitment to delivering innovations focusing on sustainability and added value for consumers. By utilizing a holistic 360-degree approach that integrates mono-materials such as aluminum, film, and paper, we continue to meet the evolving needs of our customers while leading the industry in environmentally friendly packaging innovations.”

For the Pharma business, Constantia Flexibles will demonstrate key innovations such as REGULA CIRC, PERPETUA, and PERPETUA ALTA, all designed to provide high-barrier protection for sensitive products while prioritizing sustainability.

Pierre-Henri Bruchon, EVP Pharma, states, “The pharmaceutical sector is moving towards more sustainability without compromising safety and efficiency. At Constantia Flexibles, our mission is to rethink packaging every day, improving it to minimize environmental impact.”

Constantia Flexibles will introduce at the show what it says is the industry’s first digital aluminum prints, specifically designed for diecut dairy lids. The company says it is the only flexible packaging provider offering full-surface, water-based digital printing on aluminum without compromising sealing integrity.

This technology is compatible with both aluminum and PET substrates, with plans for future expansion to additional materials. It reduces production times, enabling rapid turnaround from design approval to shipment.

By eliminating the need for traditional printing components such as clichés, plates, or cylinders, this solution enhances flexibility and lowers costs. Reduced artwork preparation through Repro House further contributes to cost savings.

Supporting 93% of Pantone colors, the digital printing process ensures consistent, high-quality prints. Ideal for short-run projects, it minimizes working capital and waste while enabling batch customization. The water-based inks used meet stringent food safety and sustainability standards, reinforcing the eco-friendly benefits of this innovative technology.