Stephen Buchanan, Business Development Manager. Kao Collins09.08.20
Watching for – and responding to – disruptive technology and changing consumer interest factors into business decisions every day. But the coronavirus pandemic changed almost everything.
Countries locked down. Consumers became hoarders. Business travel stopped.
Few leaders or strategic planners could have envisioned the worldwide disruption from the spread of COVID-19, but finding ways to endure and thrive when these events happen is part of strategic planning and visionary leadership.
The industrial inkjet printing industry was no exception.
Kao Collins, which manufactures inkjet ink for commercial printers, has seen significant increases in orders for some inks and decreases for other inks.
“We’re adapting and finding new ways to navigate the new normal now,” said Stephen Buchanan, business development manager at Cincinnati-based Kao Collins.
A research and development chemist, Buchanan moved from the lab at Kao Collins into his new role in January, before the pandemic upended business and life in general.
Immediately, as the pandemic took hold, the demand for food packaging inks increased dramatically. In the uncertainty, consumers stockpiled more than toilet paper–packaged food was also disappearing from store shelves fast. Food producers struggled to keep pace.
“Flexible packaging and labels are definitely booming right now,” Buchanan said.
Likewise, health-conscious consumers around the world bought up over-the-counter medicines. Pharmaceutical and medical-supply companies worked at a faster pace to supply hospitals.
While some manufacturers and distributors were forced to close, Kao Collins continued production as an essential business to supply inks for packaging and labeling medical and pharmaceutical items.
The company worked extra shifts to meet customer demand.
“We wanted to show our customers we were here to support them,” he said.
One ink distributor that was shut down contacted Kao Collins to help supply a customer. Inks were shipped directly to the end-user.
“It shows that in the ink industry, we’re collaborating; we’re working together," he said.
Trade shows around the world were canceled, and wide-format commercial printers initially took a big hit. They depended on the business from printing banners for conventions and shows.
Stores also stopped ordering promotional banners.
This industry is an example of how the sector could adapt, Buchanan said.
Social distancing became the buzzword around the world. Essential retail stores needed to remind their customers to keep six or more feet of space between each other. To do that, they turned to wide-format printers to print floor decals.
When restaurants began offering carry-out service, they ordered banners that shouted “We’re open," Buchanan said.
Buchanan saw the work first hand, from floor and window decals to bathroom signage.
“Going out in public, I’ve seen different printers and interesting signs that say ‘stay six feet away’ or ‘stand here," he said.
The new normal, he said, “allowed wide-format guys to forge a new path forward and really make up some volume.”
With unemployment increasing and consumer spending power lowering, companies began cutting their marketing spend on direct mail advertising.
High-speed direct mail printing of brochures, pamphlets, and fliers slowed, Buchanan said. But he expects the direct mail segment to bounce back.
There’s a good reason for that optimism. A 2016 study by the United States Postal Service found that 40% of the lucrative millennial demographic read direct mail thoroughly, compared to a very modest 18% for non-millennials.
Another study by Access Development, a company that manages networks of discounts and loyalty programs, found that direct mail supports brand loyalty among millennials.
“All the industries have been finding a way to adapt,” Buchanan said.
Similar to grocery store sales, eCommerce surged as consumers wanted to reduce potential exposure to the highly contagious virus.
This increased the demand for inkjet inks, which e-tailers need for direct printing on corrugated boxes and labels for secondary packaging.
Statistics Canada, a government agency, found that consumers flocked to e-Commerce during the lockdown. May 2020 sales more than doubled year-over-year, showing an increase of almost 111%.
Craft breweries and regional wine producers are hitting the mark with consumers. Both often use inkjet printing to produce eye-catching labels, especially for seasonal and special releases.
Inkjet printing is more cost-effective for producing the shorter runs of the labels needed for bottles.
“It’s fun to see all the different labels on the shelf, knowing that some of these are being done with inkjet,” Buchanan said. “It’s very cool.”
Niche segments like those are not the only businesses turning to inkjet printing for packaging. With the explosion of product SKUs, even big brands are needing more labels in lower quantities.
Also, Buchanan said, brands now customize product packaging to appeal to unique customer tastes or regional marketing campaigns.
“Brand owners are really trying to get creative with their packaging,” he said.
Buchanan noted that higher-volume runs of inkjet printing are also profitable for converters.